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    活塞杆用纳米WC-10Co4Cr涂层的微观结构及性能

    Microstructure and Performance of Nano-WC-10Co4Cr Coating for Piston Rod

    • 摘要: 采用大功率超声速喷涂火焰(HVOF)技术在活塞杆表面制备了纳米WC-10Co4Cr陶瓷涂层。通过扫描电镜(SEM)、金相分析仪、结合力试验机、显微硬度计、电化学工作站等手段分析研究了纳米WC-10Co4Cr陶瓷活塞杆的表面性能。结果表明:纳米WC-10Co4Cr陶瓷涂层具有远高于活塞杆基材的硬度及耐蚀性,在500 g载荷下与氮化硅球对磨180 min,涂层的磨损量少于基材的1/150,并且涂层与基材之间的结合强度超过80 MPa。制备的纳米WC-10Co4Cr陶瓷涂层完全满足活塞杆的实际使用需求,并且可以大幅提高其使用寿命。

       

      Abstract: Nano-WC-10Co4Cr ceramic coatings were prepared on the surface of piston rod by high-power high veloaty oxygen fuel (HVOF) thermal spraying technology. The surface properties of nano-WC-10Co4Cr ceramic piston rod were studied and analyzed by means of scanning electron microscope (SEM), metallographic analyzer, binding force tester, micro-hardness tester, and electrochemical workstation. The results showed that the nano-WC-10Co4Cr ceramic coating had much higher hardness and corrosion resistance than those of the piston rod substrate. After abrasion with silicon nitride balls at 500 g load for 180 min, the wear of the coating was less than 1/150 of the substrate, and the bonding strength between the coating and the substrate exceeded 80 MPa. The prepared nano-WC-10Co4Cr ceramic coatings completely meet the actual use requirements of the piston rod, and could greatly improve its service life.

       

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