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    油田20号钢弯头的失效原因

    Failure Reason of 20# Steel Elbow in Oilfield

    • 摘要: 通过理化性能检测、组织分析、腐蚀形貌、产物膜分析、流体和冲刷腐蚀数值模拟等手段,并结合现场服役工况,系统分析了某油田20号钢弯头短期内3次腐蚀穿孔的原因。结果表明:CO2吞吐过程导致弯头部位出现CO2腐蚀,生成的腐蚀产物膜疏松多孔,同时介质中固体颗粒的存在导致弯头外弧侧出现冲刷腐蚀。在CO2腐蚀和冲刷腐蚀的共同作用下,弯头外弧侧FeCO3产物膜破坏,金属基体裸露,外弧侧壁厚迅速减薄最终发生穿孔。最后,给出了避免或减缓此类弯头失效的建议。

       

      Abstract: On the basis of the service environment, the reasons of 20# elbow 3 times failure in a short period were investigated by means of physical and chemical property testing, microstructure analysis, corrosion scale analysis, flow rate and erosion corrosion simulated results. The results indicated that CO2 corrosion occurred at the elbow during the process of CO2 huffing and puffing, and the loose and porous FeCO3 corrosion scale formed. Meanwhile, the solid particles in the medium caused erosion corrosion on the outer arc side of the elbow. Under the synergistic effect of CO2 corrosion and erosion corrosion, the FeCO3 scale was destroyed, and metal was exposed on the outer arc side of the elbow, resulting in a rapid thinning of the outer arc sidewall and finally perforation. Finally, suggestions were given to avoid or slow down the rapid failure of such elbows.

       

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