膨胀机动叶轮气蚀诱发机制及演变过程
Induction Mechanism and Evolution Process of Cavitation in Expander Impeller
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摘要: 通过数值模拟确定了膨胀机动叶轮流场环境中的压力波动范围,在高温高压反应釜中模拟膨胀机内气体流场环境对动叶轮材料FV520B-S钢开展不同时间的腐蚀试验。然后采用电化学试验和扫描电镜测试分析了腐蚀后FV520B-S钢的电化学性能与腐蚀形貌,研究了动叶轮气蚀的诱发和演变规律。结果表明:腐蚀初期,FV520B-S钢表面钝化膜对基体保护良好,基体表面未出现明显的点蚀,腐蚀6 d后,气泡在金属表面的形成与破裂导致了钝化膜的破坏,基体表面出现了明显的气蚀坑;在持续的气蚀作用下,FV520B-S钢表现出活化腐蚀特征,腐蚀过程由阳极控制向阴极控制转变。因此,动叶轮的气蚀特征是钝化膜破坏以及氧气扩散作用的结果。Abstract: The pressure fluctuation range in the flow field environment of the expander impeller was determined by numerical simulation. The corrosion tests of different time were carried out for impeller material of FV520B-S steel in the simulated working environment of gas flow field in expander using a high temperature and high pressure reactor. Then the electrochemical properties and corrosion morphology of the FV520B-S steel after corrosion were analyzed by electrochemical test and scanning electron microscopy, and the induction and evolution of cavitation in impeller were studied. The results showed that at the beginning of the experiment the passivation film on the surface of the FV520B-S steel had a good protection to the substrate, so there were no obvious pits on the substrate surface. After corrosion for 6 days, the formation and rupture of bubbles on the metal surface led to the destruction of the passivation film, so obvious cavitation pits appeared on the metal surface. Under continuous cavitation, the FV520B-S steel exhibited an activated corrosion characteristic. The corrosion process changed from anode control to cathode control. Therefore, the cavitation characteristics of the impeller were the result of the destruction of passivation film and the action of oxygen diffusion.
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