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    四川某页岩气管线环焊缝的失效原因

    Failure Reason of Girth Welds in a Shale Gas Pipeline in Sichuan

    • 摘要: 四川某在役页岩气集气管线T接处发现多处焊缝裂纹。采用宏观形貌、微观组织、力学性能以及断口分析等方法对失效管件进行了系统分析,讨论了硫化物应力开裂、氢致延迟裂纹和应力腐蚀开裂的可能性并运用慢应变速率试验验证焊缝在含杀菌缓蚀剂环境中的应力腐蚀敏感性。结果显示:由于不同程度的焊接余高超标、焊瘤等缺陷和不等厚焊接,受腐蚀介质影响,该管线环焊缝开裂的主要原因是应力腐蚀,同时部分焊缝存在氢致延迟开裂现象。

       

      Abstract: Multiple weld cracks were found at the T-joint of a shale gas gathering pipeline in service in Sichuan. A systematic analysis of failed pipe sections was conducted using methods such as macroscopy morphology, microstructure, mechanical properties, and fracture analysis. The possibilities of sulfide stress cracking, hydrogen induced delayed cracking, and stress corrosion cracking were discussed, and the stress corrosion sensitivity of welds in the environment with biocide and corrosion inhibitor was verified using slow strain rate testing. The results show that due to varying degrees of welding defects such as excessive welding height, weld nodules, and uneven thickness welding, the cracking of the pipeline circumferential weld was mainly caused by stress corrosion due to the influence of corrosive media. At the same time, some welds exhibited hydrogen induced delayed cracking.

       

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