合金化热镀锌镀层的相结构及其各相的耐蚀性
Phase Structures of Galvanized Alloyed Coating and Their Corrosion Resistance
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摘要: 合金化镀锌(GA)镀层具有复杂的多相结构。为了表征GA镀层中的相分布,通过扫描电镜(SEM)和透射电镜(TEM)观察镀层的形貌,通过辉光放电光谱(GDS)、X射线光电子能谱(XPS)和X射线衍射(XRD)分析镀层的厚度、元素分布和物相结构,并采用恒电流极化对镀层进行了剥离,研究了镀层中不同相的电化学性能。结果表明:GA镀层由多相组成,从上往下依次为ζ相、δ相、Γ1相、Γ相,随着镀层厚度的增加铁含量增大;ζ相、δ相具有较好的耐蚀性,且ζ相和δ相之间的电位差较小,其电偶腐蚀作用较小,当δ相腐蚀消耗完全后,Γ1相、Γ相和基体才会发生腐蚀,其中Γ相的自腐蚀电位较负,先发生腐蚀。因此,δ相应保持均匀和厚实,以保护基体免受腐蚀。Abstract: Galvanized alloyed (GA) coating has a complex multiphase structure. In order to characterize the phase distribution in GA coating, the morphology of the coating was observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), and the thickness, element distribution and phase structure of the coating were analyzed by glow discharge spectroscopy (GDS), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD). The coatings were stripped by constant current polarization, and the electrochemical properties of different phases in the coatings were studied. The results show that the GA coating was composed of several phases, which were ζ phase, δ phase, Γ1 phase and Γ phase from top to bottom. Fe content increased with the increase of coating thickness. ζ phase and δ phase had good corrosion resistance, and the potential difference between them was small, so their galvanic corrosion effect was small. After δ phase was completely consumed, the Γ1 phase, Γ phase and substrate potential were corroded. In the three phases, the free corrosion potential of Γ phase was more negative and corrosion occurred first in this phase. Therefore, the δ phase should be kept uniform and thick to protect the substrate from corrosion.