基于定量风险评估技术的热交换器管束腐蚀检测
Corrosion Detection of Heat Exchanger Tube Bundles Based on Quantitative Risk Assessment Technology
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摘要: 针对目前国内热交换器定期检验时,换热管束是否需要检验以及检验比例的问题,运用定量风险评估技术对某炼化企业一台管壳式热交换器的管束进行失效可能性、失效后果计算。随后采用涡流和内窥镜技术对473根管束进行了腐蚀检测,共计发现超标缺陷管束22根,其中包含腐蚀穿孔管束5根,并对腐蚀原因进行了分析。定量风险评估的结果在一定程度上反应了热交换器管束的腐蚀情况,可为腐蚀检测策略的制定提供科学的指导,具有一定的工程应用价值。Abstract: In view of the inspection necessity and proportion of heat exchange tube bundle during current domestic heat exchanger periodic inspection, the quantitative risk assessment technology was used to calculate the failure possibility and failure consequence of the tube bundle of a shell-and-tube heat exchanger in a refining and chemical enterprise. Subsequently, the eddy current and endoscopic techniques were used to detect the corrosion of 473 tube bundles. A total of 22 tube bundles with excessive defects were found, including 5 corroded perforated tube bundles, and the causes of corrosion were analyzed. The results of quantitative risk assessment reflect the corrosion state of heat exchanger tube bundles to a certain extent, which can provide scientific guidance for the formulation of corrosion detection strategies and have certain engineering application value.
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