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    Ni-Al金属间化合物防护层的制备工艺设计

    Design of Process for the Preparation of Ni-Al Intermetallic Compound Protective Layer

    • 摘要: 利用激光熔覆技术,在316L不锈钢表面制备了Ni60合金涂层。选择较优的激光熔覆参数制作Ni60合金涂层试样,采用热喷涂技术在Ni60合金涂层表面喷涂纯Al层。将制备好的两个涂层试样放入热处理炉中加热至620 ℃进行不同时间的高温扩散处理,制备了Ni-Al金属间化合物防护层,分析了Ni-Al金属间化合物层的宏观形貌、微观组织、元素分布以及性能。结果表明,当激光熔覆参数为激光功率1.5 kW、扫描速率350 mm/min、送粉速率9.4 g/min时,熔覆涂层综合效果最佳。当扩散时间为5 h时,Ni-Al金属间化合物层的厚度和均匀性优越,在此条件下进行高温氧化试验,结果表明金属间化合物层可以转变为双层金属氧化物涂层,抗氧化性能提高。

       

      Abstract: Laser cladding technique was used to produce a layer of Ni60 alloy on the surface of 316L stainless steel. After choosing the best laser cladding parameters to create the Ni60 alloy coating, pure Al coating was sprayed onto the coating's surface using thermal spraying technology. To create a protective layer of Ni-Al intermetallic compounds, two coated samples were manufactured and heated to 620 °C in a heat treatment furnace for varying amounts of time. Macro morphology, microstructure, element distribution, and properties of the Ni-Al intermetallic compound layer samples were analyzed. The findings indicate that the optimum overall effect of the cladding coating was achieved using laser cladding parameters of 1.5 kW laser power, 350 mm/min scanning speed, and 9.4 g/min powder feeding speed. The thickness and homogeneity of the Ni-Al intermetallic compound were relatively good during a diffusion time of five hours. Tests of high-temperature oxidation under these circumstances revealed that the intermetallic compound might be converted into a double-layer metal oxide coating, enhancing the resistance to oxidation.

       

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