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    脱硫塔附属循环管道的泄漏原因

    Reasons for Leakage in Auxiliary Circulation Pipeline of a Desulfurization Tower

    • 摘要: 某化工厂脱硫塔附属循环管道多次发生泄漏,造成脱硫装置非计划停车检修。通过宏观检查、渗透检测、金相检查等对管道失效原因进行了分析。结果表明:脱硫塔循环管道泄漏是由含氯离子溶液引发的不锈钢点蚀穿孔及其应力腐蚀开裂造成的,受工艺影响,介质中混入了氯离子杂质,氯离子的穿透性强,会破坏316L不锈钢的钝化膜,使不锈钢基体与硫铵溶液直接接触,设备材料被硫铵溶液腐蚀,在短时间内发生穿孔或裂穿。

       

      Abstract: The auxiliary circulation pipeline of a desulfurization tower in a certain chemical plant had experienced multiple leaks, resulting in unplanned shutdown of the desulfurization unit for maintenance. The causes of pipeline failure were analyzed through macroscopic examination, penetration testing, metallographic examination, and other methods. The results show that the leakage of the circulating pipeline in the desulfurization tower was caused by pitting perforation and stress corrosion cracking of stainless steel because of chloride solution. Due to the influence of the process, chloride ions as impurity were mixed into the medium, which had strong penetration, could damage the passivation film of 316L stainless steel, causing direct contact between the stainless steel substrate material and the ammonium sulfate solution. The equipment material was corroded by the ammonium sulfate solution, resulting in perforation or cracking in a short period of time.

       

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