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    基于声发射图像识别的Q235钢点蚀严重度评价方法

    Evaluation Method for Pitting Severity of Q235 Steel Based on AE Image Recognition

    • 摘要: 点蚀是一种隐蔽且破坏性较大的材料损伤形式,常规检测手段难以实时掌握点蚀的发展进程。针对此问题,提出了一种基于声发射图像识别的点蚀严重度评价方法。采用声发射技术采集Q235钢点蚀过程的声学信息,通过K-means++聚类算法对声源信号进行聚类,根据不同的声源信号组成将点蚀过程划分为三个阶段。对声源信号进行时频图转换,并以此训练卷积神经网络模型,利用模型对图像信号进行声源识别并判断信号所处的点蚀阶段。最后,通过分析与声发射同步的电化学数据来验证评价方法的准确性。结果表明:所提方法对点蚀过程阶段划分准确,能够识别Q235钢点蚀信号声源,识别精度达98%,进而根据点蚀发展阶段的判断结果评价点蚀严重度。

       

      Abstract: Pitting corroion is a hidden and highly destructive form of material damage, and conventional detection methods struggle to monitor its progression in real time. To solve this problem, a evaluation method for pitting severity based on acoustic emission (AE) image recognition was proposed in this paper. AE technology was employed to collect acoustic signals during the pitting corrosion process of Q235 steel. The K-means++ clustering algorithm was used to cluster the acoustic source signals, dividing the pitting corrosion process into three stages based on the composition of different signal sources. The acoustic source signals were converted into time-frequency diagrams, which were then used to train a convolutional neural network (CNN) model. The model was utilized to identify acoustic sources from the image signals and determine the corresponding stage of pitting corrosion. Finally, synchronized electrochemical data were analyzed to validate the accuracy of the evaluation method. The results demonstrate that the proposed method accurately classified the stages of the pitting corrosion process and could identify the acoustic source signals from Q235 steel pitting corrosion process with a recognition accuracy of 98%. This enabled the assessment of pitting severity based on the identified corrosion stage.

       

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