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    常减压含硫污水管线冲蚀预测及防护

    Prediction and Protection of Erosion in Sulfur-Containing Sewage Pipeline of Atmospheric and Vacuum Distillation Units

    • 摘要: 为准确定位炼化管线冲蚀高风险区域,以常减压塔顶冲蚀失效的含硫污水管道为研究对象,结合数值模拟与试验研究揭示了含硫污水在流动过程中对管壁的冲蚀损伤机制。结果表明:管道内含硫污水处于流动状态时腐蚀产物膜破裂的临界剪切应力约为1.9 Pa;冲蚀高风险区域位于含硫污水管道三通段底部附近,此处壁面剪切应力远大于临界值,最大腐蚀速率为1.37 mm/a;基于研究成果对含硫污水管道结构进行改进可有效降低冲蚀风险,提高管道使用寿命。

       

      Abstract: In order to accurately locate high-risk erosion areas in refinery pipeline, an failed sulfur-containing sewage pipeline at the top of atmospheric and vacuum tower was taken as the research object, and the erosion mechanism of the pipe wall during the flow of sulfur-containing sewage was revealed by numerical simulation and experimental study. The results show that the critical shear stress for corrosion product film rupture was about 1.9 Pa when the sulfur-containing sewage in the pipeline was in a flowing state. And the high erosion risk area was located near the bottom of the T section of the sulfur-containing sewage pipeline, where the wall shear stress was much larger than the critical value, and the maximum corrosion rate was 1.37 mm/a. In addition, based on the research results, the structural improvement of the sulfur-containing sewage pipeline can effectively avoid the erosion risk and improve the service life of the pipeline.

       

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