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    电沉积Zn-Si3N4复合镀层的组织结构和腐蚀行为

    Organizational Structure and Corrosion Behavior of Electrodeposited Zn-Si3N4 Composite Coatings

    • 摘要: 采用直流电沉积在碳钢表面制备了9种Zn-Si3N4复合镀层。采用扫描电子显微镜(SEM)、能量色散光谱(EDS)、X射线衍射(XRD)对镀层的表面形貌、成分和晶体结构进行了表征,采用电化学试验测试了镀层的耐蚀性,采用数显显微硬度计测试了镀层的显微硬度。结果表明,Si3N4纳米粒子的引入细化了锌镀层的晶粒尺寸,镀层的微观形貌和生长织构发生改变。随着Si3N4含量的提高,复合镀层的微观形态从枝晶组织先转变成近似等轴多边形结晶组织,最终形成近似球形的包晶组织;复合镀层的择优生长方向从初始沿着(100)和(101)晶面优先生长逐渐转变为沿着(100)、(101)、(110)和(200)四个晶面优先生长;Zn-Si3N4复合镀层比纯Zn镀层具有更好的耐蚀性,且含0.2 g/L Si3N4复合镀层具有最优的耐蚀性,同时Si3N4纳米粒子的引入还提高了镀层的硬度。

       

      Abstract: Nine types of Zn-Si3N4 composite coatings were prepared on the surface of carbon steel by direct current electrodeposition. The surface morphology, composition, and crystal structure of the coatings were characterized by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD). The corrosion resistance of the coatings was tested by electrochemical experiments, and the microhardness of the coatings was tested by a digital microhardness tester. The results show that the introduction of Si3N4 nanoparticles refined the grain size of the zinc coating, and the microstructure and growth texture of the coating changed. With the increase of Si3N4 content, the microstructure of the composite coating first transformed from dendritic structure to approximately equiaxed polygonal crystalline structure, and finally formed an approximately spherical eutectic structure. The preferred growth direction of the composite coating gradually shifted from initially prioritizing growth along the (100) and (101) crystal planed to prioritizing growth along the (100), (101), (110), and (200) crystal planes. Zn-Si3N4 composite coatings had better corrosion resistance than pure zinc coating, and the composite coating containing 0.2 g/L Si3N4 had the best corrosion resistance. At the same time, the introduction of Si3N4 nanoparticles also improved the hardness of the coating.

       

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