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    基于盐雾试验的变压器涂层防护性能评价

    Evaluation of Transformer Coating Protective Performance Based on Salt Spray Tests

    • 摘要: 通过中性盐雾试验和电化学阻抗谱、涂层光泽度、涂层硬度以及涂层附着力等多项性能测试研究了变压器用水性防腐蚀涂层和溶剂型涂层的耐腐蚀性能,分析了盐雾试验过程中涂层的上述性能参数与其耐腐蚀性能间的关联性。结果表明:经360 h中性盐雾试验后,水性涂层的性能急剧下降,几乎失去了对基材的保护性,而溶剂型涂层经1 440 h中性盐雾试验后依旧保持较好的保护功能。盐雾试验过程中涂层的光泽度几乎没有变化,因此光泽度不能作为涂层失效的判据;而涂层的硬度和附着力与涂层防护性能有较好的对应关系。此外,电化学阻抗谱得到的涂层低频阻抗模不能真正体现涂层的耐腐蚀性能,应当结合涂层硬度和附着力来综合判断。

       

      Abstract: The corrosion resistance of waterborne and solventborne anti-corrosion coatings for transformers was evaluated using neutral salt-spray testing and a suite of analytical techniques, including electrochemical impedance spectroscopy, as well as measurements of gloss, hardness, and adhesion. Correlations between these coating properties and corrosion performance during salt spray exposure were analyzed. The results indicate that the waterborne coating experienced a sharp decline in performance after 360 h of neutral salt-spray testing, and almost completely lost its protective ability. In contrast, the solventborne coating retained significant protective function even after 1 440 h of testing. Throughout the test, coating gloss showed negligible change, indicating it is not a suitable criterion for determining coating failure. Conversely, coating hardness and adhesion exhibited a strong correspondence with protective performance. Furthermore, the low-frequency impedance modulus derived from electrochemical impedance spectroscopy alone did not accurately represent the coating's corrosion resistance and should be considered in conjunction with hardness and adhesion data for a comprehensive assessment.

       

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