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    某油田掺水管线钢的环焊缝垢层沉积及失效原因

    Scale Deposition and Failure Reason in Girth Weld of Pipeline Steel in an Water-Mixing Pipeline of an Oilfield

    • 摘要: 华北某油田掺水管线环焊缝周围发生腐蚀穿孔失效。采用宏观形貌观察、材料性能检测、腐蚀产物分析及流体模拟等方法确定管道失效原因。结果显示,基体与焊缝的理化性能均满足标准要求,失效位置的腐蚀产物为FeOOH。模拟结果表明存在焊缝余高时,颗粒优先在焊缝后端基体位置沉积,一旦垢层沉积,由于氧腐蚀和垢下腐蚀的共同作用,基体快速穿孔。建议针对内涂层环焊缝管道应进行补口处理,同时尽可能保证焊缝位置平滑,减少溶液中固体颗粒。

       

      Abstract: Corrosion perforation failure occurred around the girth weld of a water-mixing pipeline in an oilfield in north China. Methods including macro-morphology examination, material property testing, corrosion product analysis, and fluid simulation were employed to determine the cause of the pipeline failure. The results show that both the base metal and the weld met the standard requirements in terms of physicochemical properties, and the corrosion products at the failure site were identified as FeOOH. Simulation results indicated that in the presence of weld reinforcement, deposition preferentially occurred on the base metal behind the weld. Once scaling formed, the base metal rapidly perforated due to the combined effects of oxygen corrosion and under-deposit corrosion. It is recommended that internal coating at the girth weld should be repaired, and the weld profile should be kept as smooth as possible to reduce solid particles in the solution.

       

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