高级检索

    风沙环境中钢结构镀锌涂层的冲蚀磨损特性

    Erosion Wear Characteristics of Galvanized Coatings on Steel Structures in Wind-Sand Environment

    • 摘要: 强风沙地区钢结构长期受风沙流冲蚀磨损,易导致镀锌涂层破坏,威胁结构安全服役。以钢结构镀锌涂层为研究对象,采用风沙两相流风洞试验与计算流体动力学(CFD)数值模拟相结合的方法,系统探究了冲蚀时间、冲蚀角度、风速、试件长宽比及试件间距对镀锌涂层冲蚀率的影响规律。结果表明:镀锌涂层冲蚀率不随时间变化,质量损失量与时间呈线性关系;冲蚀率随冲蚀角度的增大先增后减,在21°左右达到峰值,在大于60°时减小速率趋缓;冲蚀率与风速呈指数关系;冲蚀率随试件长宽比的增大而减小;双钢管试件间距在40dd为钢管外径)以内时,间距对后钢管冲蚀率影响显著,大于40d后影响消失。CFD离散相模型(DPM)模拟结果与风洞试验数据吻合良好,该模型可有效表征镀锌涂层风沙冲蚀磨损特性。

       

      Abstract: Steel structures in strong wind-sand areas are subjected to long-term erosion wear by wind-sand flow, which easily leads to the damage of galvanized coatings and threatens the safe service of structures. Taking galvanized coating on steel structures as the research object, this paper systematically investigates the influence of erosion time, erosion angle, wind speed, aspect ratio of specimens and spacing between specimens on the erosion rate of galvanized coatings by combining wind-sand two-phase flow wind tunnel test and computational fluid dynamics (CFD) numerical simulation. The results show that the erosion rate of galvanized coating did not change with time, and the mass loss had a linear relationship with time. The erosion rate first increased and then decreased with the increase of erosion angle, reaching the peak at around 21°, and the decreasing rate slowed down above 60°. The erosion rate had an exponential relationship with wind speed. The erosion rate decreased with the increase of the aspect ratio of the specimen. When the spacing between the double steel pipe specimens was within 40d (where d was the outer diameter of the steel pipe), the spacing had a significant effect on the erosion rate of the rear pipe; beyond 40d, this effect disappears. The simulation results of the CFD discrete phase model (DPM) are in good agreement with the wind tunnel test data, which can effectively characterize the wind-sand erosion wear characteristics of galvanized coatings.

       

    /

    返回文章
    返回