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    超级双相不锈钢的抗应力腐蚀性能

    Stress Corrosion Cracking Resistance of Super Duplex Stainless Steel

    • 摘要: 为优化超级双相不锈钢S32750换热管的制造工艺并提升其服役可靠性,本研究对该材质钢管分别进行1 050、1 070和1 095 ℃的热处理,系统测试不同热处理条件下材料的表面硬度及铁素体α相含量;随后对热处理后的试样进行变形率1%、1.2%、1.6%、2.1%及2.6%的胀管,通过沸腾氯化镁溶液(155±1)℃腐蚀试验,观察记录试样的应力腐蚀裂纹起始时间、裂纹长度,并计算裂纹扩展速率。结果表明:随着热处理温度升高,S32750钢的表面硬度逐渐下降,铁素体α相含量显著增加;未施加变形时材料无应力腐蚀现象,施加变形后均出现应力腐蚀,且变形率越大,裂纹起始时间越早;当热处理温度为1 050 ℃时,铁素体α相与奥氏体γ相体积分数比接近1∶1,材料腐蚀速率最低;S32750钢管热处理-胀管的最佳工艺参数为:热处理温度1 050 ℃,变形率1.2%~2.1%。

       

      Abstract: To optimize the manufacturing process and improve the service reliability of S32750 super duplex stainless steel heat exchange tubes, this study subjected the steel tubes to heat treatment at 1 050 ℃, 1 070 ℃, and 1 095 ℃ respectively. The surface hardness and ferrite (α-phase) content of the material under different heat treatment conditions were systematically tested. Subsequently, tube expansion with deformation ratios of 1%, 1.2%, 1.6%, 2.1%, and 2.6% were applied to the heat-treated samples. Corrosion tests were conducted in boiling magnesium chloride solution (155±1) ℃ to observe and record the stress corrosion crack initiation time and crack length of the samples, and the crack growth rate was calculated. The results show that as the heat treatment temperature increased, the surface hardness of S32750 steel gradually decreased, while the ferrite (α-phase) content increased significantly. No stress corrosion occurred in the material without applied deformation, but stress corrosion appeared after deformation was applied, and the larger the deformation ratio, the earlier the crack initiation time. When the heat treatment temperature was 1 050 ℃, the volume fraction ratio of ferrite (α-phase) to austenite (γ-phase) was close to 1∶1, and the material exhibits the lowest corrosion rate. The optimal process parameters for heat-treatment and tube expansion processing for S32750 steel tubes were: heat treatment temperature of 1 050 ℃, and deformation ratio within the range of 1.2%-2.1%.

       

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