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    库车山前气田采出水系统在役管道材质腐蚀评价

    Corrosion Evaluation of In-Service Pipeline Materials for Produced Water System in Kuqa Piedmont Gas Field

    • 摘要: 针对库车山前气田采出水系统管线频繁发生腐蚀穿孔失效的问题,在统计分析现场腐蚀分布特征的基础上,采用高温高压动态反应釜模拟现场实际工况开展腐蚀试验,定量研究并评价L245、316L、22Cr和P110四种常用管道材质的抗腐蚀性能。结果表明:L245材质腐蚀严重,均匀腐蚀速率达0.201 0 mm/a,属于严重腐蚀等级;316L和22Cr材质腐蚀轻微,均匀腐蚀速率分别为0.005 7 mm/a和0.001 1 mm/a,均属于轻度腐蚀,无明显点蚀现象;P110材质发生中度均匀腐蚀(均匀腐蚀速率为0.065 1 mm/a)和极严重点蚀,点蚀速率高达0.938 6 mm/a。基于试验结果,建议排水井地面工艺管线等设施采用316L或22Cr材质,排水井至后续流程的埋地管道采用玻璃钢、柔性复合管等非金属材质,气液分离后的气相输送管道可选用碳钢材质以兼顾经济性与适用性。

       

      Abstract: In view of the frequent corrosion perforation failures of produced water system pipelines in Kuqa Piedmont gas field, based on the statistical analysis of on-site corrosion distribution characteristics, corrosion tests were carried out using a high-temperature and high-pressure dynamic reactor to simulate actual on-site working conditions. The corrosion resistance of four commonly used pipeline materials, namely L245, 316L, 22Cr and P110, was quantitatively studied and evaluated. The results show that L245 material suffered severe corrosion with a uniform corrosion rate of 0.201 0 mm/a, belonging to the severe corrosion grade. 316L and 22Cr materials undergo slight corrosion, with uniform corrosion rates of 0.005 7 mm/a and 0.001 1 mm/a respectively, both being mild corrosion without obvious pitting. P110 material experienced moderate uniform corrosion (uniform corrosion rate 0.065 1 mm/a) and extremely severe pitting, with a pitting rate as high as 0.938 6 mm/a. Based on the test results, it is recommended that 316L or 22Cr materials be used for surface process pipelines and other facilities of drainage wells, non-metallic materials such as glass fiber reinforced plastic and flexible composite pipes be adopted for buried pipelines from drainage wells to subsequent processes, and carbon steel materials be selected for gas phase pipelines after gas-liquid separation to balance economy and applicability.

       

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