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    油水井解堵用曼尼希碱缓蚀剂PA-CM的合成及性能评价

    Synthesis and Performance Evaluation of Mannich Base Corrosion Inhibitor PA-CM for Blocking Removal in Oil and Water Injection Wells

    • 摘要: 针对油水井解堵液成分复杂、常规缓蚀剂针对性不强、缓蚀机理不明及腐蚀速率难以满足现场需求的问题,本文以苯乙酮、甲醛和苄胺为原料,合成了一种新型曼尼希碱缓蚀剂PA-CM。通过失重法计算的腐蚀速率考察了PA-CM在盐酸体系、氟硼酸体系、多氢酸体系和解聚体系4种解堵液中的缓蚀性能;通过扫描电子显微镜(SEM)、原子力显微镜(AFM)和X射线光电子能谱(XPS)等微观表征手段,分析钢片腐蚀前后的表面形貌与腐蚀产物组成;结合电化学测试与分子动力学模拟,探究PA-CM在不同解堵液中的缓蚀机理。结果表明:PA-CM在4种解堵液中均表现出良好的缓蚀性能,90 ℃条件下,N80钢片在添加1%(质量分数)PA-CM的盐酸体系中的腐蚀速率仅为1.07 g/(m2·h),远低于行业标准要求;N80钢片在种解堵液中的腐蚀速率按从小到大顺序为:盐酸体系、多氢酸体系、解聚体系、氟硼酸体系;添加1% PA-CM后,钢片表面无明显腐蚀痕迹,表面粗糙度显著降低;在4种解堵液腐蚀后的钢片表面均检测到C-N键与C=O(羰基),证实缓蚀剂吸附膜的形成;PA-CM的吸附能远大于解堵液中各腐蚀性粒子,可优先吸附于钢片表面形成致密保护膜,且对腐蚀粒子的扩散具有强抑制作用,能有效隔绝腐蚀介质与钢片表面的接触,从而显著抑制钢片腐蚀。该研究可为油水井解堵用缓蚀剂的选择与现场应用提供理论依据和技术支撑。

       

      Abstract: Aiming at the problems of complex composition of blocking removal fluids for oil and water injection wells, poor targeting of conventional corrosion inhibitors, unclear corrosion inhibition mechanism, and difficulty in meeting on-site requirements for corrosion rate, a new Mannich base corrosion inhibitor PA-CM was synthesized using acetophenone, formaldehyde, and benzylamine as raw materials. The corrosion inhibition performance of PA-CM in four types of blocking removal fluids (hydrochloric acid system, fluoroboric acid system, polyhydric acid system, and depolymerization system) was investigated through corrosion rate calculated by weight loss method. The surface morphology and corrosion product composition of steel sheets before and after corrosion were analyzed by microscopic characterization techniques such as scanning electron microscopy (SEM), atomic force microscopy (AFM), and X-ray photoelectron spectroscopy (XPS). Combined with electrochemical tests and molecular dynamics simulation, the corrosion inhibition mechanism of PA-CM in different blocking removal fluids was explored. The results show that PA-CM exhibited good corrosion inhibition performance in all four blocking removal fluids. At 90 ℃, the corrosion rate of N80 steel sheet in the hydrochloric acid system containing 1% PA-CM was only 1.07 g/(m2·h), which was much lower than that in the industry standard requirement. The order of corrosion rate of N80 steel sheet in the four blocking removal fluids was: hydrochloric acid system, polyhydric acid system, depolymerization system, fluoroboric acid system. After adding 1% (mass fraction) PA-CM, there were no obvious corrosion traces on the steel sheet surface, and the surface roughness was significantly reduced. C-N bonds and C=O (carbonyl groups) were detected on the surface of steel sheets corroded by the four blocking removal fluids, confirming the formation of corrosion inhibitor adsorption films. The adsorption energy of PA-CM was much higher than that of various corrosive particles in the blocking removal fluids, and it could preferentially adsorb on the steel sheet surface to form a dense protective film. Moreover, it had a strong inhibitory effect on the diffusion of corrosive particles, which could effectively isolate the contact between the corrosive medium and the steel sheet surface, thereby significantly inhibiting steel sheet corrosion. This study can provide a theoretical basis and technical support for the selection and on-site application of corrosion inhibitors for blocking removal in oil and water injection wells.

       

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