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    不锈钢弯头的泄漏失效原因

    Failure Analysis on Leakage of Stainless Steel Elbow

    • 摘要: 某不锈钢氮气供气管路在使用过程中出现气体泄漏现象,初步检查确认这是由弯头焊缝热影响区腐蚀穿孔引起的。通过宏观观察、理化检测、扫描电镜观察以及能谱分析等检测方法对泄漏原因进行分析。结果表明,焊缝内外表面含有S、Cl等元素,弯头热影响区存在晶间腐蚀与点蚀。焊接过程工艺参数控制不当,弯头热影响区发生敏化现象引起了晶间腐蚀。管路制作过程中酸洗钝化又加剧了不锈钢晶间腐蚀,在一些危害元素的作用下不锈钢弯头发生孔蚀泄漏。为了保证系统安全运行,提出了相应的改进措施。

       

      Abstract: A certain stainless steel nitrogen gas supply pipeline experienced gas leakage during use, and preliminary inspection confirmed that it was caused by corrosion perforation in the heat affected zone of the elbow weld. Through the use of macroscopic observation, physical and chemical testing, scanning electron microscopy observation, and energy spectrum analysis, the cause of the leakage was carefully analyzed. The results show that the inner and outer surfaces of the weld contained elements such as S and Cl, and there were intergranular corrosion and pitting corrosion in the heat affected zone of the elbow. Improper control of process parameters during elbow welding resulted in sensitization in the heat affected zone, leading to intergranular corrosion. During the pipeline manufacturing process, acid pickling and passivation exacerbated intergranular corrosion of stainless steel, causing pitting corrosion and leakage under the influence of some hazardous elements. Finally, corresponding improvement measures were proposed to ensure the safe operation of the system.

       

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