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    某油管断裂失效的原因及建议

    Reasons and Suggestions for the Failure of a Certain Oil Pipe Fracture

    • 摘要: 针对某高温高压深井P110S油管在突然关井时发生的断裂失效问题,通过断口宏观形貌观察、理化性能测试、腐蚀产物分析、微观形貌表征及力学仿真,系统研究了油管断裂原因及关井作业对其影响。结果表明:断裂位置存在明显局部腐蚀,形成腐蚀风险区;关井过程中温度骤降约40 ℃,且油管未安装伸缩节,导致该处拉应力显著增大;在腐蚀与拉应力的共同作用下,管段局部发生应力腐蚀开裂,最终因应力超过材料抗拉强度而断裂。建议该类油管加装伸缩节以补偿温度压力引起的伸缩变形,并采用逐级缓慢关井工艺,控制井口温度降幅不超过20 ℃。

       

      Abstract: Regarding the fracture failure of P110S tubing in a high-temperature, high-pressure deep well during sudden well shutdown, the causes of tubing fracture and the impact of well shutdown operations were systematically studied through macro-fractography observation, physicochemical performance testing, corrosion product analysis, micro-morphology characterization, and mechanical simulation. The results indicate that there was significant localized corrosion at the fracture location, forming a corrosion risk area; during the well shutdown process, the temperature dropped sharply by approximately 40 ℃, and the absence of an expansion joint in the tubing led to a significant increase in tensile stress at that location. Under the combined effects of corrosion and tensile stress, localized stress corrosion cracking occurred in the tubing section, ultimately leading to fracture as the stress exceeded the material's tensile strength. It is recommended to install expansion joints in such tubing to compensate for thermal and pressure-induced expansion and contraction, and to adopt a gradual and slow well shutdown process, controlling the temperature drop at the wellhead to no more than 20 ℃.

       

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