高级检索

    基于标准抽样与工况大数据的承压设备损伤智能识别技术

    Intelligent Damage Identification Technology for Pressure Equipment Based on Standard Sampling and Operational Big Data

    • 摘要: 提出了一种损伤智能识别技术,用于石化承压设备损伤智能监测。该方法主要内容包括:提出了基于GB/T 30579-2022《承压设备损伤模式识别》与API 571-2020 Corrosion and Materials的自定义抽样样本扩增方法,在20种损伤描述文本中抽取8 000条样本,结合4 000余条检验检测工程案例样本,组成12 000余条设备损伤识别机理样本,用于构建机理模型、开展基于机理的损伤识别;基于11 000余条检验检测工程案例中工况数据组成的损伤识别数据样本,构建工况大数据模型、开展基于数据的损伤识别;将机理模型和工况大数据模型结合,构建了承压设备的损伤智能识别模型。结果表明:该损伤智能识别模型对包括腐蚀减薄、环境开裂、机械损伤、材质劣化等20种损伤的总体识别准确率达到0.89;其对氯化物应力腐蚀开裂、大气腐蚀(无隔热层)、环烷酸腐蚀和氢脆等损伤的识别准确率分别达到了0.95、0.94、0.90和0.94。该模型结合从石化装置DCS/LIMS等实时数据库获取的工况数据,可以实现承压设备损伤的智能监测。

       

      Abstract: An intelligent identification technology was proposed for the intelligent monitoring of damage in petrochemical pressure equipment. The proposed method primarily included the following key aspects. A custom sample expansion method was developed based on GB/T 30579-2022 Damage Modes Identification for Pressure Equipments and API 571-2020 Corrosion and Materials. 8 000 samples were selected from 20 kinds of damage textual descriptions, which were combined with more than 4 000 inspection and testing engineering case samples to form a mechanistic dataset of over 12 000 equipment damage identification samples. This dataset was used to construct a mechanistic model and conduct mechanism-based damage identification. Based on operational data from over 11 000 engineering inspection cases, a data-driven sample set for damage identification was constructed. This dataset was used to develop an operational big data model and perform data-based damage identification. The mechanistic model and the operational big data model were integrated to develop an intelligent damage identification model for pressure equipment. The results show that the intelligent damage identification model achieved an overall identification accuracy of 0.89 for 20 types of damage, including corrosion thinning, environmental cracking, mechanical damage, and material degradation. The model achieved identification accuracies of 0.95, 0.94, 0.90, and 0.94 for chloride stress corrosion cracking, atmospheric corrosion (without insulation layer), naphthenic acid corrosion, and hydrogen embrittlement, respectively. The model, integrated with operational data retrieved from real-time databases (e.g., DCS/LIMS) of petrochemical plants, enables intelligent monitoring of damage in pressure equipment.

       

    /

    返回文章
    返回